Specialist in Exhaust
After Treatment System
AIRLESS DOSING SYSTEM
Airless Dosing System of Albonair is the most durable Dosing system for uniform
dispersion of Urea. By virtue of its simplicity, combined with the field proven dosing pump, it makes the best choice for variety of applications.
- Controller can be used in master mode for complete EATS function.
- Controller can also be used in slave mode for dosing function.
| Dosing Amount | 4Kg/hr @12V 5Bar 8Kg/hr @24V 8Bar |
| UREA Pressure | Max. 10 bar |
| Sensors | UREA Pressure sensor for AdBlue |
| Nozzle type | Airless Nozzle (1:1 exchangeable with market variants ). |
| Sauter Mean Diameter (SMD) | < 90 µm at Distance D (3,2). |
| Spray Cone angle | Optional: 30° ≤ α ≤ 80° based on Application. |
| Material | Special Composite material to withstand high temperatures. |
| Spray Holes | Single |
| Diameter Spray Hole | 0.8 mm |
| Temperature | It can work at higher temperature up to 800° C |
- Nozzle has No Electrical Components , No Moving Parts ensuring High Durability and Reliability
- Compact and Minimal Design for an easy integration in available EATS (Without any changes /Limitation )
- High Dosing Accuracy with Proven Pump Design (>100K units in Field )
- Common Design Topology one to one replaceable with current market nozzle
- Engineered Spray Technology avoids deposition of DEF in SCR
UREA DOSING SYSTEM
Ecofriendly/Nonpolluting/Environmental friendly Urea Dosing System
Whole-systems dosing of reducing agent AdBlue®/DEF, an aqueous urea solution for converting vehicle exhaust gas to a purified air. Our Dozer unit operates with two channels for AdBlue and Compressed air passage, to attain a fine spray quality to carry out the theory of atomization.
| Design | Powerful design with Precise dosing technology |
| Channel | operates with two channels for AdBlue and Compressed air passage |
| Dosing Range | Dosing range of 36 g/h to 10.8 kg/h with precise dosing accuracy. |
| Spray Quality | To attain a fine spray quality to carry out the theory of atomization. |
| System comprises of |
Dozer pump – suction and delivery Air regulator – controlling air pressure Sensors – monitoring medium temp and pressure |
| Temperature | It works well enough in wide range of environment temperature from -40ºC to 85ºC. |
- Flexible design can easily be adapted to different Applications
- No overheating possible, no cooling required.
- Enables very high SCR efficiency even at lower temperatures.
ADBLUE TANK ASSEMBLY
Urea tank act as a reservoir for AdBlue dosing. Albonair portfolio include tank assembly of different variants for vehicle application.
| Design | Highly robust and light weight design for higher volumetric AdBlue |
| Capacity | Capacity- 24L and 48 L |
| Assembly | The complete assembly is integrated with Smart sensor, UDS and AOS filter, After treatment controller and Routing Harness. |
| Sensor | Smart Sensor monitors Level, Concentration and temperature of the Tank Urea. |
- Compact and better vehicle package.
- Light weight tank bracket on a comparative scale for same volumetric
- This Rigid design can be suitable for various vehicle applications.
UREA NOZZLE INJECTOR
Our portfolio includes nozzle with different variants of pipe lengths depending upon the customer application. The two medium Nozzle is constructed with contactless passage for Air and AdBlue substances where mixing happens only at nozzle outlet.
| Design | Passive and Compact design |
| Postion | Mounted in the closed coupled position inside the SCR system |
| Temperature | It can resist higher temperature up to 800º C |
| Droplet | Droplet size of 15Mm Sauter Diameter for a fine spray patter |
| Exhaust | Fine droplets stimulate efficient conversion of NOx in exhaust gas even at lower gas temperatures |
- No cooling and after run required.
- No overheating possible, no cooling required.
- Engineered Spray technology avoids deposition of DEF in SCR.
- offers constant dosing frequency with out interruption
After Treatment System
Albonair After treatment control unit integrated with the Engine controller to fetch Engine capabilities and send signals to ATS functioning.
| Design | Switchback design offering lesser vehicle package space. |
| Space | Less Vehicle space consumption. |
| Weighs | Weighs lesser in its segment. |
| System Design | Robust system design |
| Efficiency | Patented pre-mixer for uniform Adblue dispersion & conversion efficiency close to 98% |
| Capacity | Higher Soot load capacity (Bigger DPF Volume) |
| Clogging | No injector clogging with deposits |
| Adaption | Flexible design can easily be adapted to different applications |
| Pricing | Competitive pricing |
- Significant reduction of total cost of ownership
- 15 kg less weight compared to competition.
The Air assisted urea Dosing system
Air oil separator filter Cartridge separates the oil and dust particles from the compressed air in the vehicle before mixing with urea for efficient atomization.
| Efficiency | Filter efficiency- 99% |
| Capacity | Higher Filtration area. |
| Clogging | operating air pressure 6 to 10 Bar |
- Air Quality requirements meets ISO 8573-1 class-4
- Corrosion and rust free component
